Thermal Analysis of An LED System

The Client:

A leading company from USA involved into designing of LED System


To simulate and compare LED system by conducting Thermal Analysis by FEA Analysis method for different designs and conclude for the best design.

Client Expectations:

Client expected us to assessthe thermal performance subjected to temperature distribution for two different designs. Thermal Analysis was conducted for different design to compare the performance. For this, FEA Analysis methodology was used for the required Thermal Analysis.

FEA Analysis Project Challenges:

The project required a thorough study for the LED system subjected to Thermal Analysis. The difference in two designs was the standoff distance. Our engineers had to work hard to decide for meshing and thermal parameters critical to FEA Analysis. We had performed a transient FEA Analysis by defining the Wattage as heat source input. This approach enabled us to compare the Thermal Analysis aspects for the LED system.

FEA Analysis Project Deliverables:

Thermal Analysis of LED using FEA Analysis

FEA Analysis Project Benefits:

The project saved the client overall ofapproximately 80000 USD which includes the manpower and Testing resources required. In addition to this, the FEA Analysis method used to conduct the transient Thermal Analysis also imparted a lot of learning to the client to apply the proven methodology to their other products. The Thermal Analysis conducted using FEA Analysis methodology also imparted a lot of learning regarding proper mesh sizing and boundary conditions definition to our FEA Analyst. By executing the project of Thermal Analysis, our FEA Consultant got an opportunity to explore the theory for Transient Thermal Simulation and also regarding the LED markets.

FEA Analysis Project Hours:

  • FEA Analysis Model Preparation: 15 Hours
  • FEA Analysis Solving Time: 5 Hours
  • FEA Analysis Results Discussion: 3 Hours
  • FEA report preparation: 2 Hours

FEA Analysis Project Duration:

  • 3 days

FEA Analysis Project Team:

  • FEA Analyst
  • FEA Consultant
  • FEA Analysis Lead

LED Market Insights:

The global market for lighting is having a steady growth as indicated by the graph below. With more demand in product development for lighting, there is going to be more demand in efficient lighting which can be provided by LED lights. This leads to development of products which are energy efficient and for that one needs to minimize the heat loss. Thermal Analysis of LED products offers the benefit of assessing the heat loss and temperature distribution in advance. This is thanks to the emerging methodology such as FEA Analysis.

Similar Areas where FEA Analysis can be useful:

  • Thermal Analysis of a Valve using FEA Analysis Methodology
  • Thermal Analysis of Automotive piston using FEA Analysis Methodology
  • Thermal Analysis of heat exchanger using FEA Analysis approach
  • Thermal Analysis of heater product using FEA analysis approach
  • Thermal Analysis of a temperature detector system for Power Plant Industry
  • Thermal Analysis of a printed circuit board using FEA Analysis
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